Real work

Parts we've already solved

Real projects in scanning, reverse engineering and design: from the broken part to a manufacturable solution.

Campervans conversion

Hinged roof hatch

Hinged roof hatch made from carbon fibre, custom-built and integrated over a slatted timber ceiling with linear LED lighting.

Material
carbon fibre
Compatible
Mercedes Sprinter, Fiat Ducato, VW Crafter, MAN TGE
View project
Open hinged roof hatch with a bespoke black frame over an illuminated slatted timber ceiling
Automotive

Roof rack for Porsche Cayman

Made-to-measure roof rack for a Porsche Cayman race car: four mounts designed on a 3D scan of the roof, with no bars or rails, and mounts for LED lights.

Vehicle
Porsche Cayman
Material
Aluminium
Finish
Matt black
Mounting
Four made-to-measure mounts on the roof
Lighting
Mounting points and fixings for LED lights

Images: design render. Real photos once the part is fitted.

View project
Render of the roof rack fitted to a Porsche Cayman, front three-quarter view

From a physical problem to a manufacturable solution

Before

  • Broken part
  • No drawings
  • No supplier
  • No spare available
  • Limited design
  • Time wasted searching for alternatives
  • Unable to manufacture it

After, with Drive Forge

  • Accurate 3D model
  • Editable CAD
  • Optimised part
  • A file prepared for manufacturing
  • The option to replicate or improve
  • Custom solution
  • Control over the design

Frequently asked questions

What kind of projects have you solved?

Real scanning, reverse engineering, design and manufacturing jobs: a replicated or modified mirror housing, parts for a motorsport project, a hinged carbon-fibre roof trim for a campervan and a made-to-measure roof rack for a Porsche Cayman.

Are the projects you show real?

Yes: they are real jobs. When a part isn't fitted yet we show the design render and say so next to the images; we don't use generic or stock photos.

Can I buy the parts shown in Projects?

We also develop our own projects as bespoke parts. Tell us which part you need to scan, replicate, design or manufacture and we'll tell you how we'd approach it.

Keep exploring

Have a similar project?

Tell us which part you need to scan, replicate, design or manufacture and we'll tell you how we'd approach it.